Fuyang automatic lathe processing hardware widely used to greatly improve the power of the product lathe processing, reduce the manpower and material resources, generally one person can see more, also reduce the labor intensity of workers. But what kind of products suitable after automatic lathe processing products have what characteristics?
1. First, the general requirements for large lathe processing products is appropriate automatic lathe processing hardware, automatic conveying mechanism and choose special jig, high power, but many parts are choose special planning can greatly improve the power, so once the artifacts of the batch is too small, use of automatic lathe processing to into the still need to adjust the jig and automatic feeding mechanism, etc., but is very laborious.
2. The structure of the product or workpiece shall be suitable for automatic feeding processing. When using automatic lathe for processing, the workpiece structure should be suitable for automatic sorting of the workpiece and suitable for automatic feeding. (such as whether the workpiece can pass through the vibration plate and other active feeding mechanism feeding or long shaft parts suitable hopper automatic feeding, it is really not on the guide rail for manual discharge; In addition, the workpiece section is circular, hexagonal, etc., suitable for full active processing, and the shape is more messy is more difficult to automatic processing).
3 automatic lathe processing hardware production efficiency: the machine through the CAM control processing process, the CAM each turn a turn that completes a processing process. CAM speed 1.0-36 r/min, according to different processing parts can be adjusted, each minute can be processed about 30 parts, because 5 knives can be simultaneously cutting, machining efficiency is very high, general CNC computer lathe and instrument lathe can not be compared.
4 automatic lathe processing hardware general brass and carbon steel and other materials processing function is better, less wear on the tool, more suitable for the use of automatic lathe processing. And high speed steel, stainless steel and other mechanical processing function poor parts are more difficult to process, processing tool wear severe, or like red copper and other data processing secrete more trouble, some other steel hardening more severe processing is not suitable for automatic lathe processing.
5. Knife type processing process: the workpiece is clamped with a simple clip, and the workpiece is processed by moving the turning tool around. The main cutting groove, chamfer, cut off and other procedures. 2 tailshafts, 2 drill bits, 1 tap and 1 die are processed simultaneously, and tapping, milling, die and embossing are processed simultaneously. High precision of dimension control: the accuracy of the machine tool spindle can reach 0.003mm, the fine adjustment of the slider is controlled by the micrometer, the precision of dimension control can reach 0.005mm, the spindle speed is within 2000-8000rpm. The minimum cutting tool can be controlled to 0.005, the roughness of the parts (copper) can be up to ra0.04-0.08. Without manual operation, complex parts can be synchronized with the outer circle, spherical surface, conical surface, arc surface, steps, cutting groove, embossing, drilling, tapping, die, cutting and other processes, the whole process can be completed after one processing. The diameter of the workpiece, length, processing process technology is suitable for automatic lathe processing.