Walk all rui electronics factory in fuyang 】 【 on the machining efficiency and machining accuracy than CNC lathes have a qualitative leap, as a result of biaxial configuration tool, greatly reduce the processing cycle time, by shortening the row of a knife and to the tool machine tool exchange time, multiple overlapping function tool, thread cutting shaft moving overlapping function effectively, when the secondary processing of spindle dividing function directly, realize the empty time shorten.
Numerical control go heart go heart relative to the advantages of the knife machine
In the processing of parts, for those like bar class small parts, need to be able to be processed in one time, and these parts need to be processed in batches, in most cases will use CNC machine. That involves the bar class parts processing, as long as the process of the diameter of the part is not too big (not greater than 32 mm in diameter), the lathe numerical control go heart in each aspect has very big advantage, if coupled with matching equipment - feeder (CNC used generally all their distribution pattern in material, so you can have a greater advantage), so the device if it is a typical small automated production lines, both on the speed of machining parts, products molding rate and cost of the whole production, it has the advantage of the machine tool can not compare with other.
CNC machine compared with machine
Numerical control machine and machine tool is the biggest and the main difference
Knife machine in the process of work is the knife in motion and the workpiece does not move. Machine in a long time ago in China is called slitting machine, it is mainly used for those small rod-shaped parts into batch processing. Most feeders pass the bar through the through hole of the spindle, and the spring collet is automatically clamped. If the parts that need to be processed in the process of machining are protruding for a certain distance, then the parts need to be fitted with the center. If the tail needs machining, then it should be equipped with a second spindle. If the processing of the parts also need to process four and six drilling equipartition hole, then you need to match power tool base and spindle indexing.
The limitations of machine and machine
For the machine, the biggest limit is the bar material diameter. Currently, the largest type of core lathe can only process parts with a diameter of 20 mm. Shandong new ankai new research and development of the machine, citing Korean technology, the maximum processing can process 32 mm diameter parts. As long as the machine can be processed parts, its processing accuracy, processing speed, cutting machine can not match it. There are a lot of machines, but the main advantage is that the main shaft can be cut up to 200mm in length. If you need to process a relatively small part (10mm), the machine and the machine can, but the machine can not stop the spindle of a lot of small parts, but the machine can not do. In the process of cutting, the cutting position is usually in the nearest part fixed position, so rigid is very good.
Machine mainly used for precision hardware, shaft shaped non - standard parts of batch processing.
Go scheming characteristics advantages
Compared with conventional CNC machining technology, the outstanding advantages of the complex machining are mainly reflected in the following aspects:
Shorten product manufacturing process chain, improve production efficiency
Turning and milling compound machining can complete all or most of the machining process in one loading, thus greatly shortening the product manufacturing process chain. In this way, on the one hand, the auxiliary production time caused by the change of clamping is reduced; on the other hand, the manufacturing cycle and waiting time of tooling clamping are reduced, which can significantly improve the production efficiency.
Reduce clamping times and improve machining accuracy
The reduction of loading frequency avoids the accumulation of errors caused by the conversion of positioning datum. At the same time, most of the turning and milling complex processing equipment has the function of on-line detection, which can realize in-situ detection and precision control of key data in the manufacturing process, so as to improve the processing accuracy of products.
Reduce floor space and production cost
Although the single unit price of compound machining equipment for turning and milling is relatively high, due to the shortening of manufacturing process chain and the reduction of equipment required for products, as well as the reduction of the number of fixtures, workshop floor area and equipment maintenance costs, it can effectively reduce the overall fixed asset investment, production operation and management costs.
Numerical control go machine advantages
The difference between machining and traditional lathe
Because the structure of the machine and the traditional CNC lathe, so the machining efficiency and machining accuracy are higher than CNC lathe. The double axes are used to arrange the cutting tool, which greatly saves the processing cycle time. By shortening the cutting tool exchange time between the cutting tool arrangement and the opposite cutting tool platform, the overlapping function of multiple cutting tool platform and the overlapping function of effective axis movement of thread cuttings can be realized.
In the process of the clamping part between the spindle and the workpiece, the chip cutter plays a very important role all the time. In the machining market, 38mm is its maximum machining diameter, which makes machining in the precision shaft machining market has a great advantage. This series of machine tools can also be equipped with automatic feeding device, realize the full automatic production of single machine tools, reduce the labor cost and production process of defective products, can be used to produce a large number of precision shaft parts.