行业资讯
富阳自动车床加工五金件特点
富阳自动车床加工五金件广泛应用大大提高了产品车床加工的功率,减少了人力物力,一般一人可看多台,也减少了工人的劳动强度。可是怎样的产品合适经过自动车床加工产品有什么特点?
 
1.首要,一般需求进行大批量车床加工的产品才合适自动车床加工五金件,选用专用的自动送料机构和工装夹具,功率高,可是许多部分都选用专用规划才能大大提高功率,所以一旦工件的批量太小,运用自动车床加工来进还需调整工装夹具和自动送料机构等,反而显得非常费事。
 
2.产品或工件的结构要合适全自动送料加工。运用自动车床进行加工时,工件结构要合适工件全自动排序且合适全自动送料。(如工件是否能够经过振动盘等主动送料机构送料或长轴类零件是否合适料斗自动送料,真实不可就在导轨上进行人工排料;别的,工件截面为圆形、六方等时才合适全主动加工,而形状较为杂乱则较难全自动加工)。
 
3.自动车床加工五金件生产效率高:本机床通过凸轮控制加工过程,凸轮每转一个回转即完成一个加工过程。凸轮转速1.0-36转/分钟,可根据不同的加工零件进行调整,每分钟可加工30个零件左右,由于5把刀能同时进行切削加工,加工效率非常高,是一般CNC电脑车床和仪表车床无法比拟的。
 
4.自动车床加工五金件的一般黄铜和碳钢等材料的加工功能较好,对刀具的磨损也较少,比较合适运用自动车床加工。而高速钢、不锈钢等机械加工功能较差的零件则较难加工,加工时刀具磨损严峻,或像紫铜等资料加工时分泌比较费事,一些其他钢材加工硬化比较严峻等也不太合适自动车床加工。
 
5.走刀式的加工过程:是用简夹夹住工件,通过车刀前后左右移动来加工工件。主要是切槽、倒角、切断等工序。2根尾轴、2支钻头和1支丝锥、1只板牙同时进行切削加工,并可同时进行攻牙、铣牙、板牙、压花等加工。尺寸控制精度高:机床主轴精度可达0.003mm、滑块微调由千分尺控制,尺寸控制精度可达0.005mm、主轴转速2000-8000RPM之内。切削进刀量最小可控制到0.005,零件的粗糙度(铜件)比较小可达Ra0.04-0.08。无需手工操作,复杂零件可同步进行车外圆、球面、圆锥面、圆弧面、台阶、割槽、压花、钻孔、攻丝、板牙、切割等工序,全过程经一次加工即可完成。工件的直径巨细、长度、加工工序工艺等是否合适自动车床加工
Fuyang automatic lathe processing hardware widely used to greatly improve the power of the product lathe processing, reduce the manpower and material resources, generally one person can see more, also reduce the labor intensity of workers. But what kind of products suitable after automatic lathe processing products have what characteristics?
 
 
 
1. First, the general requirements for large lathe processing products is appropriate automatic lathe processing hardware, automatic conveying mechanism and choose special jig, high power, but many parts are choose special planning can greatly improve the power, so once the artifacts of the batch is too small, use of automatic lathe processing to into the still need to adjust the jig and automatic feeding mechanism, etc., but is very laborious.
 
 
 
2. The structure of the product or workpiece shall be suitable for automatic feeding processing. When using automatic lathe for processing, the workpiece structure should be suitable for automatic sorting of the workpiece and suitable for automatic feeding. (such as whether the workpiece can pass through the vibration plate and other active feeding mechanism feeding or long shaft parts suitable hopper automatic feeding, it is really not on the guide rail for manual discharge; In addition, the workpiece section is circular, hexagonal, etc., suitable for full active processing, and the shape is more messy is more difficult to automatic processing).
 
 
 
3 automatic lathe processing hardware production efficiency: the machine through the CAM control processing process, the CAM each turn a turn that completes a processing process. CAM speed 1.0-36 r/min, according to different processing parts can be adjusted, each minute can be processed about 30 parts, because 5 knives can be simultaneously cutting, machining efficiency is very high, general CNC computer lathe and instrument lathe can not be compared.
 
 
 
4 automatic lathe processing hardware general brass and carbon steel and other materials processing function is better, less wear on the tool, more suitable for the use of automatic lathe processing. And high speed steel, stainless steel and other mechanical processing function poor parts are more difficult to process, processing tool wear severe, or like red copper and other data processing secrete more trouble, some other steel hardening more severe processing is not suitable for automatic lathe processing.
 
 
 
5. Knife type processing process: the workpiece is clamped with a simple clip, and the workpiece is processed by moving the turning tool around. The main cutting groove, chamfer, cut off and other procedures. 2 tailshafts, 2 drill bits, 1 tap and 1 die are processed simultaneously, and tapping, milling, die and embossing are processed simultaneously. High precision of dimension control: the accuracy of the machine tool spindle can reach 0.003mm, the fine adjustment of the slider is controlled by the micrometer, the precision of dimension control can reach 0.005mm, the spindle speed is within 2000-8000rpm. The minimum cutting tool can be controlled to 0.005, the roughness of the parts (copper) can be up to ra0.04-0.08. Without manual operation, complex parts can be synchronized with the outer circle, spherical surface, conical surface, arc surface, steps, cutting groove, embossing, drilling, tapping, die, cutting and other processes, the whole process can be completed after one processing. The diameter of the workpiece, length, processing process technology is suitable for automatic lathe processing.